How AI, HR, and operations come together to support frontline workers. Key insights from the HR Happy Hour podcast, featuring Chris Kuntz from Augmentir on skills, training, and connected work.

Augmentir’s VP of Marketing, Chris Kuntz, recently joined Steve Boese on the System of Record podcast from the HR Happy Hour Network to talk about a topic that doesn’t get nearly enough attention: how AI, operations, and HR come together to support the frontline workforce.

hr happy hour podcast with chris kuntz from augmentir

Listen Now

While much of the AI-at-work conversation focuses on desk and knowledge workers, Chris and Steve shifted the spotlight to the 65% of the workforce who work on factory floors, in distribution centers, and out in the field—and how technology can be used to augment and empower, not replace, them.

Below are the key themes and insights from the conversation.

The Missing Link in Industrial Transformation: People

Chris shared his background in industrial and emerging technologies, including his work helping pioneer Industrial IoT at ThingWorx. After years of making machines smarter and more connected, his team recognized a critical gap in Industry 4.0 and 5.0 initiatives:

Humans were the missing piece.

Frontline workers—despite being essential to safety, quality, and productivity—have historically been underserved by technology. Post-pandemic workforce shifts have only intensified the challenge, with:

  • Shorter average tenure
  • Less experience on the job
  • Higher early attrition rates

These trends make traditional six-month onboarding models unsustainable and force organizations to rethink how they support and develop frontline talent.

Augmentir’s Focus: Closing the Skills and Experience Gap

Founded in 2018, Augmentir is an AI-first connected worker platform designed to address what Chris calls the most critical problem in manufacturing today: the combination of labor shortages, skills gaps, and experience gaps.

Rather than treating frontline technology as just digitized paperwork, Augmentir connects workers directly to the digital thread of the business, integrating:

  • Operational systems (ERP, MES, QMS)
  • Learning and training platforms
  • HR systems and skills data

This creates a single interface where workers are active participants in the digital ecosystem—while giving leaders unprecedented visibility into performance, skills, and improvement opportunities.

From Paper Procedures to Continuous Improvement

Chris described how many industrial processes have historically relied on paper instructions or tribal knowledge. By digitizing standard work and connecting workers digitally, organizations can:

  • Capture real-time performance data
  • Identify skill gaps and training needs
  • Reduce safety incidents, rework, and downtime

Augmentir applies machine learning to analyze hundreds of data points—from task duration to error rates—to surface insights such as:

  • Where individuals may need targeted training
  • Where processes or content need improvement
  • How onboarding and training programs are performing

For plant managers and operations leaders, this replaces backward-looking reports with actionable, real-time decision support.

Worker Empowerment, Not Surveillance

A key part of the discussion focused on worker trust and experience. Chris emphasized that successful connected worker initiatives are grounded in empowerment, not micromanagement.

When frontline employees are involved early in the rollout and change management process, the technology is seen as a tool that:

  • Helps them do their jobs safely and correctly
  • Reduces frustration and guesswork
  • Recognizes and rewards positive behaviors

From reporting safety issues to improving efficiency, these signals also provide valuable engagement insights for HR—bridging a gap that has long existed between HR and operations.

Bridging HR and Operations

One of the most compelling themes was the disconnect between HR systems and day-to-day operations. Skills matrices, certifications, and training data often live in HR tools that operations leaders can’t easily access.

By bringing skills and competency data directly into operational workflows, organizations can:

  • Schedule work based on real capabilities
  • Identify reskilling and upskilling needs
  • Measure the effectiveness of training programs

For HR leaders, this turns training ROI from a “black box” into something measurable and defensible.

The Rise of AI Agents on the Frontline

Chris also shared how Augmentir evolved beyond analytics into AI assistants and agents. From its generative AI factory assistant Augie to emerging agentic use cases, the vision includes:

  • Digital lean coaches
  • Training and skills agents
  • Root cause analysis (“5 Whys”) agents
  • Quality agents
  • Safety agents

Importantly, Augmentir has established clear guardrails—such as human-in-the-loop approvals and deterministic logic for safety-critical tasks—to ensure AI supports workers responsibly; these principles are codified in Augmentir’s Six Laws of Agents.

What’s Next: A Human-Centered Future of Work

Looking ahead, Chris highlighted how leading manufacturers like Colgate-Palmolive and Hershey are creating new roles that blend HR and operations, focused on people capability and performance excellence.

The most exciting trend?

Companies are using technology to make frontline work better—faster onboarding, skills development in the flow of work, higher retention, and a stronger sense of purpose for workers.

By truly aligning people, process, and technology, these organizations are redefining what frontline work can look like.

Listen to the Full Conversation

To hear the full discussion on connecting HR, operations, and AI for the frontline workforce, check out the System of Record podcast on the HR Happy Hour Network.

Request a demo to learn more about Augmentir or connect with Chris Kuntz on LinkedIn to continue the conversation.

 

See Augmentir in Action
Get in Touch for a Personalized Demo

Online | On-demand

Read below for a summary article of the “Integrate or Die” podcast episode with Dr. Steve Hunt and Jordan Katz where they interviewed Russel (Russ) Fadel, CEO of Augmentir. There Steve, Jordan, and Russ dive into using AI-driven connected worker technology and other solutions to support the training needs and job requirements of shop floor production workers. Russ brings a unique perspective to HR technology stemming from his background in technology production. Access the full podcast here, or watch the video below.

 

Key Takeaways:

  • Embracing Connected Worker Technologies: Manufacturing is at a crossroads where adopting connected technologies is no longer optional but crucial for success.
  • Skills Tracking for a Dynamic Workforce: Real-time skills tracking improves individual performance and overall workforce efficiency with actionable insights applicable to today’s workforce.
  • AI-driven Productivity: Artificial Intelligence in cooperation with data gathered by connected worker technology can be leveraged to optimize workforce productivity and performance across manufacturing operations.
  • Generative AI Assistants: AI-powered generative assistants offer personalized guidance to support workers on the frontline, boosting their skills and ensuring efficient task execution.

Connected Worker Technology & Skills Tracking in Manufacturing

The integration of connected worker technology in manufacturing is transforming the industry. By implementing real-time skills tracking, manufacturers can monitor and assess the abilities of their workforce, ensuring that the right skills are deployed to the right tasks.

This enhances productivity and aligns with the growing need for flexibility in modern manufacturing environments. By combining connected worker tools, AI software, and workforce data; companies can streamline processes and make informed decisions that drive operational efficiency.

Using an AI-Driven Connected Platform to Improve Workforce Skills, Productivity, Efficiency, and Performance

Artificial Intelligence is reshaping the way manufacturers optimize their workforce. Through AI-driven insights, companies can continuously monitor and improve worker performance. An AI-powered connected worker platform can identify skill gaps, suggest targeted training, and automate routine tasks, freeing up workers for more complex activities.

This not only boosts productivity but also ensures that the workforce remains agile and capable of adapting to the rapidly evolving demands of industry. AI also enhances overall efficiency by enabling predictive maintenance, optimizing resource allocation, and minimizing downtime.

Personalized Guidance with Generative AI Assistants and Connected Worker Data

Generative AI assistants revolutionize how manufacturers support their workers on the job. By leveraging connected worker data, these AI assistants provide personalized, real-time guidance tailored to each worker or task’s unique needs. Whether it’s troubleshooting an issue or offering step-by-step instructions for complex tasks, generative AI assistants enable workers to perform at their best. These innovative AI tools offer personalized support and foster continuous learning and skill enhancement, empowering employees to keep pace with technological advancements and perform their roles more efficiently.

By embracing AI-driven connected worker technologies, manufacturers ensure they are not only surviving, but thriving in an increasingly competitive industry.

Interested in learning more?

If you’d like to learn more about Augmentir and see how our AI-powered connected worker platform improves onboarding, training, skills management, and other learning and development aspects across organizations, schedule a demo with one of our product experts.

In the latest Manufacturing Talks episode, Chris Kuntz joins Jim Vinoski to discuss Augmentir and how the world’s most innovative manufacturers are using Augie, an Industrial Gen AI solution, to revolutionize frontline operations. From real-time insights to enhanced efficiency, Augie is reshaping the shop floor.

The manufacturing industry is embracing AI like never before!

In the latest Manufacturing Talks episode, Chris Kuntz joins Jim Vinoski to discuss Augmentir and how the world’s most innovative manufacturers are using Augie, an Industrial Gen AI solution, to revolutionize frontline operations. From real-time insights to enhanced efficiency, Augie is reshaping the shop floor.

 

 

Recently, Augmentir’s Dave Landreth sat down with Christopher Lind from Learning Tech Talks, and discussed the evolution of learning technology and the role that connected worker solutions play.

Recently, Augmentir’s Dave Landreth sat down with Christopher Lind from Learning Tech Talks, and discussed connected worker solutions, and how leading manufacturing organizations are digitizing their workforce and transforming their frontline operations.

learning tech talks

The Evolving Landscape of Learning Technology

Learning Tech Talks explore the evolving landscape of learning and training technology through unbiased conversations with experts and technology providers from around the world.  In this episode, Dave and Chris discuss the role that connected worker solutions play in learning for frontline workers.  The discussion covers what connected worker solutions are, their value to manufacturing organizations, and walks through the process of using this technology to digitize a workforce from “hire to retire”, as well as investigates some of the insights and opportunities that are available in a smarter connected collaboration.

 

About Augmentir

Augmentir is the world’s only Smart Connected Worker Suite. Augmentir is being used by manufacturing and service companies to empower their frontline workers to perform at their best and deliver improvements in safety, quality, and productivity consistently, year-over-year. Refining manufacturing methods can be difficult without the right technology. Augmentir’s AI-based connected worker solution makes streamlining and optimizing your production and quality procedures easier than ever before.

Augmentir offers customized AI-powered connected worker solutions that transform how you write and create manufacturing standard operating procedures, track and manage your frontline’s skillsets, and deliver in-line training and support at the point of work, closing skills gaps at the moment of need. Request a live demo today to learn more about why leading manufacturers are choosing our solutions to improve skills management, skills tracking, workforce development, and other manufacturing processes.

 

 

Online | On-demand

On this episode of Workforce 4.0, join Ann Wyatt as she talks directly with Augmentir’s VP of Marketing, Chris Kuntz, on why the future of work will not only be connected but empowered. Learn more about how manufacturing is transforming from an industry of specialists to generalists, how connected worker technology is giving manufacturing operations quick (and big) wins, and what exactly we can do to preserve tribal knowledge.
 

 
In this episode:

  • Chris shares his thoughts on the relationship between empowering your workforce and how connected worker tools are creating a more collaborative environment for the future of work
  • Ann and Chris discuss the importance of digitally capturing tribal knowledge and how connected worker tools are the future of work in an Industry 4.0 centric workplace
  • Chris explains how connected worker technology is giving manufacturing companies a competitive edge on training their incumbent workforce to better prepare them for advancing into higher skilled roles within their careers

 

About the Workforce 4.0 Podcast:

Workforce 4.0 is an industry centric podcast featuring Manufacturing Executives from all industries coming together to emphasize how companies are partnering with technology to give people more meaningful work. As a passion project created by Ann Wyatt, Workforce 4.0 highlights crucial topics such as closing the talent gap, success stories of real people engaged with the latest manufacturing technology and how the manufacturing workforce can transition into these exciting new roles.

Online | On-demand

Last spring we were only a few months into the pandemic that was set to permanently change the way we work, and change how manufacturing companies manufacture and deliver their products, and provide customer support. Russ Fadel, CEO at Augmentir, talks with Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine about this past year and the changes seen in the industrial sector, specifically, relating to digital transformation and connected worker technology.

Listen Now:


In this podcast, Russ and Bruce discuss:

  • How the “digital journey” relates to frontline workers and frontline activities in manufacturing
  • How industrial companies get started with digital transformation efforts that can seem overwhelming
  • How artificial intelligence (AI) helps drive continuous improvement and impacts workforce development
  • The benefits of connected worker technology
  • The demand and adoption of connected worker solutions in manufacturing

Online | On-demand

For the past decade, equipment manufacturers in every industry have been struggling with a business model disruption that has had significant implications for field services organizations.

For field service leaders, it’s critical to stay on top of industry trends, top business challenges, and strategic imperatives such as productivity, service revenue, and digital if not cultural transformations, that will drive field services organizations in 2020 and beyond.

In this episode of the inService™ Podcast Series we welcome Russ Fadel, Co-Founder and CEO of Augmentir. He’ll share his insights on how he has achieved success as an entrepreneur and innovator in the service industry. He’ll also discuss what he sees as the key strengths and characteristics that differentiate top leaders.

Online | On-demand

In this episode of Voice America hosted by John Schultz of Bootleg Advisors, we will explore “Why Digital Transformations Fail” with the author of that very book and former P&G executive Tony Saldanha, Change Management Sherpa Mike Aroney, and serial successful Digital Entrepreneur and CEO of Augmentir, Russ Fadel.

In this episode we will discuss:

  • The difference between digital transformation and digital disruption
  • The 5 Stages of Digital Transformation
  • The roll of DISCIPLINE in Digital Transformation
  • The importance of Governance
  • Leadership and Change Management
  • How to combat organizational brain drain and build the workforce of the future
  • And more!