World Class Manufacturing Best Practices and Techniques

World class manufacturing (WCM) is an organizational strategy for creating the best and most economical services or goods in a timely manner. In a nutshell, it’s about ensuring excellent products, prompt delivery, and affordable prices to keep manufacturing firms competitive in today’s ever-changing market.

This can be achieved by implementing WCM best practices and techniques on the shop floor to maximize worker productivity and output. Continuously enhancing products, procedures, and everyday operations enables businesses to gain a competitive edge in the global marketplace.

Learn more about WCM best practices and techniques in the topics below:

World class manufacturing best practices
World class manufacturing techniques
Benefits of WCM best practices and techniques

World class manufacturing best practices

Reaping the benefits of world class manufacturing depends on how well a company incorporates total quality management and lean manufacturing. These two philosophies stem from the idea that every worker should do their part to minimize waste and maximize production to boost operational processes.

This can be done by executing some of the following WCM best practices:

Standardize and automate procedures and daily operations to enhance the quality of manufacturing processes and ensure consistency and quality.
Increase employee engagement to ensure all staff, from shop floor workers to management, are creating and delivering high-quality products to customers.
Apply preventative maintenance to prevent the breakdown of machinery and reduce equipment and employee downtime.
Use visual tools like Kanban boards and Andon systems to show where each product is in the production process.
Strive for continuous improvement to empower workers to troubleshoot and fix issues at any stage of the manufacturing process.

Carrying out these best practices can help create a more well-rounded and efficient workforce. It demonstrates that the company values customer satisfaction and enables workers to continue improving every aspect of the production process, from product creation to distribution.

World class manufacturing techniques

There are also several WCM techniques management can deploy to build on the best practices listed above and boost shop floor operations.

Some of those include:

Lean manufacturing to reduce product rejects, deficiencies, overproduction, idle time, and more.
Total productive maintenance to optimize equipment availability and performance by making sure each team member is doing their part to reduce waste.
Six Sigma to decrease production errors through the use of statistical tools and data analysis to pinpoint areas of improvement.
Kaizen to boost assembly line operations at every stage of the production process.
Kanban (a project management system of visual aid cards that list important task information) to help show the different levels of the manufacturing process.

Benefits of WCM best practices and techniques

World class manufacturing techniques and best practices are meant to guide management in creating a well-organized and efficient workplace. If executed correctly, they can significantly improve how manufacturers make products, deliver goods, and operate on a daily basis.

The benefits of implementing the above methods and strategies include the following:

Helps remove waste through standardizing and optimizing automated tasks and processes to increase manufacturing efficiency.
Improves customer satisfaction by carefully executing product creation and delivery to satisfy customer demands.
Reduces workplace accidents through preventative maintenance and basic machine upkeep.
Cultivates worker productivity by improving how everyday tasks are handled.
Decreases costs and boosts profits by eliminating unneeded processes, product rejects, and unnecessary raw materials.
Gives businesses a competitive edge by cutting down on the number of defective products to meet consumer expectations.

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