Total Productive Maintenance
Total Productive Maintenance (TPM) drives operational excellence through proactive equipment care and workforce empowerment.
Augmentir provides the digital foundation to implement and sustain TPM at scale—enabling frontline teams to perform autonomous maintenance, reduce downtime, improve safety, and ensure continuous improvement.
Total Productive Maintenance is a cornerstone of operational excellence in modern manufacturing, with a focus on maximizing equipment effectiveness, reducing unplanned downtime, and fostering a culture of safety and continuous improvement. A key pillar of TPM—Autonomous Maintenance—empowers frontline operators to take ownership of routine maintenance tasks, identify issues early, and contribute directly to equipment reliability.
Yet, many TPM initiatives are held back by paper-based workflows or disconnected systems that lack the flexibility and real-time insights required in today’s fast-paced production environments.
Augmentir’s Connected Worker Platform provides the digital infrastructure to effectively implement and scale TPM across your operations. By digitizing maintenance procedures, inspections, and Autonomous Maintenance tasks, Augmentir ensures standardization, traceability, and frontline engagement. With built-in integrations to ERP, MES, CMMS, EH&S, LMS, and QMS systems, Augmentir offers a flexible, non-disruptive way to modernize your TPM efforts. This connected approach serves as a “Single Pane of Glass” for frontline maintenance and operations, streamlining collaboration and driving sustainable performance improvements.
Key TPM use cases supported by the Augmentir platform include autonomous maintenance, centerline management, CIL (clean-inspect-lubricate) processes, changeover management, issue management and tracking, and more. These use cases are supported by Augmentir’s core platform capabilities and AI foundation—ensuring sustained performance and operational excellence.
Give operators more control over routine maintenance with digital guidance for autonomous maintenance tasks.
Digitize autonomous maintenance tasks—including CIL processes—with guided workflows, checklists, real-time tracking, and AI insights to ensure consistent, efficient maintenance routines.
Support rapid changeover management with digital SOPs, guided workflows, real-time tracking, and AI insights to reduce downtime and improve efficiency.
Augmentir supports centerline management with digital standards, real-time monitoring, AI-driven alerts, and guided workflows to ensure optimal equipment performance.
Raise issues, track, and manage maintenance notifications with a visual Kanban board, track KPIs, escalate to enterprise Plant Maintenance systems or CMMS.
Augmentir provides digital tools to effectively log, analyze, and fix defects on the shop floor – including creating and tracking maintenance work orders with closed loop reporting.
Digitize quality data collection, inspection, and audit procedures, and utilize digital tools to perform regular quality checks throughout the production process.
Augmentir provides digital tools for managing plant safety processes, facilitate work permitting, and digitize safety incident and near-miss reporting.
Augmentir helps eliminate recurring failures by digitally tracking breakdowns, documenting corrective actions, and providing advanced reporting for compliance and management purposes.
Augmentir streamlines 5S audits with digital checklists and forms, scheduling, real-time AI-driven insights, and continuous improvement for frontline teams.
Augmentir enhances Gemba Walks with digital workflows, smart forms and checklists, real-time data capture, and AI insights to drive continuous operational improvement.
Digitize skills tracking, training, and workforce development. AI-powered insights into worker performance help identify upskilling/reskilling opportunities and optimize training programs.
Digitize the entire Skills and Training lifecycle to efficiently manage skills for your rapidly changing workforce. AI-based insights into worker performance help prioritize and optimize upskilling and reskilling opportunities. Skills levels are integrated into digital work instructions to assure that only qualified people are able to execute work, increasing safety and quality.
Easily digitize your autonomous maintenance tasks (including CILs and changeover tasks) with Augmentir’s No-Code workflow builder. Smart Forms support the digitization of complex procedures with flexible layout capabilities.
Effectively collaborate and share information across your frontline teams.
Augmentir supports real-time line and machine status monitoring, KPI tracking, and advanced reporting to drive operational excellence on the frontline. With built-in OEE (Overall Equipment Effectiveness) tracking, the platform provides visibility into performance, availability, and quality metrics, helping teams quickly identify and resolve issues. Visual dashboards offer clear, actionable insights at a glance, enabling data-driven decisions and continuous improvement across production lines.
Augmentir’s AI-based workforce intelligence insights identify productivity opportunities across work processes and your workforce. Our suite of connected worker tools is designed to optimize performance management in manufacturing.
Augmentir’s Industrial AI Agent Studio empowers manufacturers to build, customize, and deploy their own Industrial AI Agents quickly and easily, with no-code tools, providing frontline operators and supervisors support for daily autonomous maintenance activities.
Add Data Sources, Advanced Filtering, and Actions
Connect agents to the data sources and tools they need to perform their tasks. Whether it’s pulling information from SOPs, workforce data, integrating with enterprise systems, or using built-in tools and actions, agents can access the right context to provide accurate answers. Additionally, Agents can take meaningful actions on you behalf.
Augmentir’s smart integration strategy is a key enabler for TPM programs, helping manufacturers extend the digital thread to include frontline operations. While Augmentir’s connected worker solution empowers teams to digitize work instructions, autonomous maintenance tasks, checklists, and SOPs, its true strength lies in the ability to create dynamic, integrated workflows that fully connect frontline workers to enterprise systems.
Augmentir has internal PaaS (Platform-as-a-Service) services to build, run and support connectors for popular enterprise applications like SAP, Salesforce, ETQ, Oracle, IBM Maximo, and more.
All third-party integrations running in the Augmentir connected worker platform carry the same SLA, geo-redundancy, disaster recovery, privacy, and enterprise-level security as the core Augmentir platform. By facilitating connected worker platform integrations with enterprise systems in this way, we have provided leading manufacturers with increased workforce visibility, improved productivity, digitized and standardized processes, enhanced training and collaboration, and more—without the burden of extra IT overhead.
By digitally connecting frontline work to the broader operational ecosystem, Augmentir helps manufacturers implement, scale, and sustain TPM strategies more effectively.
Augmentir delivers a powerful, all-in-one software platform designed to support your TPM strategy. With digital standard work, skills management, daily management, and real-time insights powered by Augmentir’s AI, Augmentir helps manufacturers drive continuous improvement, boost frontline engagement, and ensure operational alignment. See for yourself how Augmentir can support your TPM program and unlock the full potential of your workforce.
